USAFoam.co
Guides · from the counter

The questions crews ask at the counter.

Set counts, grades, drum storage, rig settings, gun parts, code barriers. Short answers with the numbers, from the data sheets and from people who spray.

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How many sets of spray foam does a job need? The board-foot math

Multiply square feet by inches of thickness to get board feet, divide by the set's yield, then add 10 to 15 percent for real-world loss.

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Application

How thick can you spray closed cell in one pass? Lifts, exotherm and shrink-back

Thermoseal HFO will go on well past 2 inches in a single pass without scorching, but about 2 inches a lift is still what we recommend.

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Equipment

Fusion AP gun maintenance: what to replace, when, and the parts that fit

Change the mixing chamber and, with it, the side seals, o-rings and screens.

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Buying

How spray foam is sold: sets, pallets, truckloads, and how a contractor rate works

Spray foam comes as a set of two 55-gallon drums, bought by the set, by the pallet or by the truckload.

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Code and inspection

Ignition barrier, thermal barrier and intumescent coating: what the inspector asks about spray foam

Spray foam inside a living space needs a 15-minute thermal barrier, usually half-inch gypsum.

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Materials

Open cell or closed cell spray foam: which one for the job

Closed cell (Thermoseal HFO, R-7.4 per inch, 2 lb density) where you need strength, a vapor retarder or a high R-value in a thin cavity.

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Application

Reading bad spray foam: voids, shrink-back, dark cores, fishy smell, and what caused each

Almost every foam defect traces to one of four things.

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Application

Rig settings for Thermoseal HFO and Thermoseal 500: heat, hose and pressure

Start Thermoseal HFO at 110 to 120°F on the primary heater and hose and 1,200 to 1,450 psi, with drums warmed to 77°F.

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Materials

How to store spray foam drums: temperatures, shelf life and what kills a drum

Keep A-side and B-side drums between 50 and 75°F, use the B-side within 180 days and the A-side within a year, and warm both to about 77°F before spraying.

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Application

Summer grade or winter grade spray foam: when to switch

Switch on substrate temperature, not the calendar.

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